New Microgravity Spraying Technology Rains Benefits on Earth

hollow cylinder with nozzle

Figure 1—ESS mister nozzle (credit: NASA)

Spraying technology developed at the NASA Kennedy Space Center helps to overcome  the challenges of microgravity on the use of aerial fluids in space while at the same time allows for more efficient spraying on Earth, helping to support more sustainable agriculture.

Watering Plants in Microgravity

Plants can be an important part of closing the life support loop in space. However, plants require water to live and grow. For a number of reasons, it is sometimes not possible to grow plants in Earth surface level gravity in space. Nor is such desirable when microgravity is required for research. Yet in microgravity, “even the simplest terrestrial plant watering methods face significant challenges when applied aboard spacecraft due to rogue bubbles, ingested gases, ejected droplets, and myriad unstable liquid jets.” (NASA, May 2025). Therefore, there needs to be better ways to water plants.

Regarding using spraying for delivering water and other chemicals on Earth, gravity directs liquid droplets from overhead sprayers downwards towards plants and soil (Figure 2, right). However, in microgravity environments in space, such as on the International Space station (ISS), there is no gravity to direct droplets, so they float around aimlessly (Figure 2, left), not getting to there they are needed and sometimes causing havoc elsewhere. Also, ineffective watering can lead to root to and other degenerative effects on plants.

Two plant growth chambers shown. Left shows sprayed water droplets moving around randomly. Right shows droplets moving in direction of force.

Figure 2—spraying in microgravity (left) versus in presence of force such as gravity or electrostatic (right)

Spraying Technology

Commercially-available electrosprayers are generally large, air-assisted devices that require large amounts of liquid and electrical power. In contrast, folks at the NASA Kennedy Space Center (KSC) in Florida have developed a miniaturized electrosprayer system (Figure 1) which does not require compressed air, uses far less liquid, and concentrates the mist in an area less than 2 feet away” (NASA KTOP82).

“The pump provides a pressurized fluid at a constant flow rate through a nozzle at a low pressure, which sprays a fine mist of particles through a conductive metallic ring that is electrically charged by a voltage source. As the fluid particles pass through the center of the electrically charged ring, the particles themselves become charged, allowing them to attach to the roots of a target plant positioned at a selected distance away from the electrostatic plant watering system.” (Buhler and Wang, 2023). This approach restores a directional force to guide the water droplets, which provides a substitutional force for gravity, which restores the scenario shown in Figure 2, right.

This technology has found its way back to Earth for terrestrial agriculture uses, since “this sprayer may also enable the delivery of a precise liquid for terrestrial uses without relying on pressurized air.” (NASA KTOPS82). The electrosprayer technology has been licensed to Electrostatic Spraying Systems Inc. (ESS) of Watkinsville, Georgia, who manufactures electrostatic sprayers and equipment (ESS website). ESS uses this technology in its Maxcharge line, which are claimed to be much more efficient with the implication of using less chemicals by having improved spray coverage. (https://maxcharge.com/agriculture/

How This Fits Into The Sustainspace Model

This sprayer development and license is an example of the Sustainspace model in action. The sprayer solves a problem in space. It also provides parallel value for use on Earth. The license delivers revenue back to inventors and NASA centers to enable further space development. Identifying high value cases can help make the space program more financially sustainable while advancing environmental and societal sustainability on Earth.

References

Buhler, Charles R. and Jerry J. Wang, 2023, U.S. Patent 11,793,130, Electrosprayer Space Watering System.

Electrostatic Spraying Systems Inc. (ESS) company website, last viewed on 15 July 2025.

National Aeronautics and Space Administration (NASA), 2019, Distribution of Royalties and Other Payments Received by NASA from the Licensing or Assignment of Inventions, last viewed on 15 July 2025.

NASA, 2024, Miniaturized Electrospray System (KSC-TOPS-82), last viewed on 15 July 2025.

NASA, 2024, Tech Today: Spraying for Food Safety. Written by Andrew Wagner, last viewed on 15 July 2025.

NASA, 2025, Unearthly Plumbing Required for Plant Watering in Space. May 20, 2025, last viewed on 15 July 2025.

Further Reading

USDA, 2025, Growing Plants in Space, an interview with Ray Wheeler. Last Modified: 1/10/2025.

Sustainspace, 2018, Capillary structures could provide lower risk water recycling.

Sustainspace, 2014, NASA Targets Reduced Water Usage for Long Duration Missions.

Plant Space Research Update

Credit: NASA. CSA astronaut David Saint-Jacques during Veg-04 Water Check and Mass Measurement Device Operations.

Creating a renewable food source in space is essential for a sustainable human presence in space. Plants will likely be an important component of such a sustainable space life support ecosystem for the same reasons they are valuable on Earth. Plants provide both a food source and aesthetic value on Earth. They are also a valuable source of raw materials for products, such as cotton for clothing. In space, they provide the added benefits of recycling exhaled carbon dioxide as well as offering the ability to recycle other human waste. There is also the hope that growing plants in thematic environments of space will lead to new botanical discoveries that will be beneficial to Earth agriculture.

For over fifty years, scientists have been researching whether plants can grow in space and how they react to the space environment. That effort continues. This article will identify and discuss recent space research and its significance.

Plant research must occur in a suitable place in space. That space must be capable of providing a suitable pressure and temperature, radiation protection, and communications capabilities. Although it is possible to construct such an environment in a standalone satellite, locating plant experiments in a location that already possesses those characteristics, such as space stations, tends to be much more convenient. There are presently two such stations: the International Space Station (ISS) and the Chinese Tiangong space station. Most contemporary plant research in space is conducted in these two locations. There are two recent exceptions. First was the Chinese Chang’e 4 lunar spacecraft (2018–2019) on which cotton plants were grown for a short time. The other was the European Eu:CROPIS satellite (2018–2019) which made it to space, but then experienced a malfunction.

This article focuses on research conducted on the ISS. There are currently two chief facilities for plant experiments there. The Advanced Plant Habitat (APH) is suitable for more rigorous plant experiments that require considerable environmental control and sensing. The VEGGIE chamber is suitable for a range of experiments, and is especially well suited for growing. There are sometimes other facilities which will be covered in a future story.

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STEM Growth Chamber Project

Arduino and battery atop a cube containing plants

STEM Plant Cube version 1.0

Introduction

The known Universe is 92 billion lightyears in size. Yet, ironically, volume available for plant experiments in space is often limited to mere centimeters. This presents a challenge for growing plants in space for food, research and other purposes.

Consequently, inspired by the cube sat movement, SustainSpace has been developing a suite of 1U–2U cube form plant growth chambers involving minimal volume and mass. Ultimately intended for space research, SustainSpace is also developing an inexpensive STEM version for educational use on Earth, using “off-the-shelf” components.

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A New Frontier In Life Support with the I-HAB

Cylinder module with solar cell wings

I-HAB module (Credit: ESA)

I-HAB, a seldom-discussed component of the Lunar Gateway, could have an out-sized impact on the advancement of life support systems. This module is chiefly devoted to human habitation and life support. It is being developed primarily under the auspices of the European Space Agency who has devoted significant resources towards the development of closed-loop life support. Therefore, discussion of this module deserves to be revisited.

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Nanoracks StarLab AgTech Space Farming Center

Spacestation module with cube greenhouses attached

Rendering of greenhouses mounted externally to the Nanoracks Bishop Airlock on the ISS. Credit: Nanoracks / Mack Crawford

The Abu Dhabi Investment Office (ADIO) has announced that they are partnering with Nanoracks via their Agriculture Technology (AgTech) Incentive Program, an effort that supports the development of cutting-edge programs to boost the emirate’s AgTech capabilities and promote innovation.

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Book Review: Revolutionary Understanding of Plants

many chili peppers

Will plant intelligence compel future spacefarers to carry chili peppers? © Tomas Castelazo. CC BY-SA 4.0.

Stefano Mancuso’s book The Revolutionary Understanding of Plants: A New Understanding of Plant Intelligence and Behavior (2017) makes the case that plants are an often ignored, under-appreciated and yet extremely intelligent life form that has the ability to solve human sustainability challenges and even can teach us how to better govern ourselves.

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